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DIAGNOSE – What’s Wrong

DO – Procedures

UNDERSTAND – How It Works

DECIDE –  Is This Right For You?

MATERIUM – Extrusion System

Assembly & Installation

Read This First: Working With Polymer Feedstock

For chemists and experts : The grouping in this wiki is geared toward processability. It is for sure not taxonomically or chemically correct. Any discrepancies inside a categroy will be explicitly stated there.

For the rest of us, some terms may be confusing. These are the states describing solid polymers that are commonly used in the market :

Term Meaning
Virgin Newly made polymer resin; no prior processing or use
Regrind Previously processed plastic, ground back into feedstock (sprues, rejects)
Pellet Small, discrete polymer feedstock with predictable flow
Flake Thin, irregular plastic pieces from shredded parts or sheets
Post-Industrial (PIR) Manufacturing waste that never reached consumers
Post-Consumer (PCR) Plastic recovered after consumer use
Reprocessed Melted and reused material, may never have been consumer-used
Recycled Material recovered after product use and reintroduced into processing

Regarding mixes and compounds, the wiki explains this in three categories :

Method Who does the mixing Dispersion Risk
Base polymer Supplier Uniform Low
Masterbatch Supplier Controlled Medium
Additives You Unknown High

pellet size

pellet shape

pellet purity

flakes

recycled polymers

risks

pellet chemistry

moisture

contaminants

handling

storing

Melt strength : why we dont really want the material to melt

New stuff not existing in filaments : beading and swelling

 

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