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DIAGNOSE – What’s Wrong

DO – Procedures

UNDERSTAND – How It Works

DECIDE –  Is This Right For You?

MATERIUM – Extrusion System

Assembly & Installation

What is CHOPPER?

CHOPPER is a pelletizer

takes 1-3mm strands of polymers, including filament, then chopping them discreetly

the chopper stuff are called pellets or granules

it is unique because CHOPPER is designed to chop every 3-4mm to make short/stubby pellets

it is known from this diagram that stubby pellets are better for screw extruders

The fill ratio is higher, and easier to feed

it is not that these pellets dont exist, but most likely they are expensive because for special use

CHOPPER is open source and modifiable per your needs

for example it can be mounted with stepper or with electric drill

so chopper is an accessibility tool built for the reason explained here : Economics of Pellets vs. Filaments

it is largely 3d printed, but critical parts are off the shelf

heavy duty either for low or high speed, given you have a motor with enough torque

some filaments are harder to chop

whats unique about chopper is that it cuts TPU

not obvious but TPU is really stretchy and is usually pelletized underwater

chopper can do that dry

thanks to its adjustable knife clearance

every pelletizer has two parts to cut the strand : stationary and rotary knife

these two part needs clearance

some filament can be cut even with 0,5mm clearance

TPU will just slide

so if we adjust it to near-touching then TPU can be cut

CHOPPER is driven by any motor, and the shaft drives a feed mechanism by belts so it doesnt make noise

there is noise from cutting, however

and also big vibration which may fatigue your hands and arms if you operate it while carrying it

thats why it can be mounted to a desk to a steper motor so it does its job by itself

note that the steper motor needs a driver

the driver need to run the stepper continuously, and design for enclosure is available here:

 

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